Another growing season for Grodan and Signify to pioneer additional energy efficiency improvements and enhance plant performance in tomato

Emmanouela Alexopoulou & Lieke van Stekelenburg
October 2, 2024

Horst, Limburg, the Netherlands — 2 October 2024 — Grodan, the global leader in supplying innovative, sustainable stone wool growing media solutions for the professional horticulture industry, has teamed up again with Signify, the world leader in lighting, to conduct a second research trial at Botany in the Netherlands to optimise year-round tomato cultivation.

The aim of the trial is to further improve energy efficiency through spectral dimming of the full LED installation, using innovative climate screens and energy recovery from an active dehumidification system. Additionally, the trial will test new adapted fertigation and irrigation management strategies.

Through the end of April, a holistic approach will be utilised to achieve optimal energy efficiency and plant performance while maintaining high light use efficiency, excellent taste, and optimal fruit weight. This marks an exciting prolongation between two industry leaders dedicated to advancing sustainable horticulture practices. 

“When growers started using LEDs to grow tomatoes, we could explain how steering light and heat separately had huge benefits. When growing with full LED, another factor comes into play; steering your humidity to better manage the crop balance,” indicates Marcel Raats, plant specialist for Philips LED grow lights. “With a holistic approach to growing; meaning separately managing light, heat, evaporation, fertigation, irrigation, and measuring and monitoring each factor, you will get the best insights in how the crop performs over time,” he adds. “Last year we used 50% less heat input compared to commercial reference growers. This highlighted the potential of active dehumidification combined with full LED lighting in climate control. As we move into the second year, we are focused on fine-tuning our approach to strike the balance between optimal crop production and more energy efficient methods.” 

Taking the learnings from 2023 and 2024, the trial aims to demonstrate to growers how energy efficient strategies can lead to additional improvements in plant and fruit performance: 

This year’s trial will focus on:

  • The use of spectral dimming – to improve electrical efficiency of the LED installation. The strategy this year will be to target specific Daily Light Integral (DLI) whilst switching off the least efficient LED colours
  • The use of advanced climate screens – to offer greater thermal insulation of the greenhouse with a higher potential for heat-recovery through the dehumidification system.
  • Gaining insights into the vertical plant temperature – to help create better crop balance and steerability in the development speed of both the young fruits in the head of the plant, all the way to the maturing fruits in the lower part of the canopy.
  • Managing water and nutrient uptake – to target the lowest possible electrical conductivity (EC) while maintaining the highest production and fruit quality and simultaneously steer crop-balance with the right nutrient composition. 

“Last year’s trial has demonstrated that controlling and optimizing all aspects of the cultivation enables a lower heat input. Using active dehumidification stimulated sufficient plant transpiration to support a strong crop and realise a high production. Extra generative growth at the start of the crop was encouraged by actively manipulating nitrate and chloride levels in the feed recipe. During the cultivation, the greenhouse climate was so stable that in the 30 weeks of the cultivation the average drain volume was a mere 8%”, states Andrew Lee, knowledge manager at Grodan.

"Collaborating with the right partners can drive innovation and enhance our collaborative efforts, bringing knowledge and expertise outside of the Grodan and Philips LED collaboration.” adds Andrew Lee. We will continue our partnership with BASF, Ridder, Normec Groen Agro Control and Wireless Value, and we are excited to announce that Ammerlaan Construction B.V has joined us. Adding a new partner broadens the scope of our research and by combining our efforts we can create synergy by bringing everyone’s expertise to the table to achieve a greater level of energy efficiency and set a direction for the future”. 

“Grodan and Signify understand that growers play a significant role in shaping the direction of sustainable horticultural methods . By involving growers (and consultants) we will ensure that the knowledge we develop is not only innovative but also practical and aligned with growers’ needs. This year grower’s experience and insights will contribute to enhancing the trial’s strategy,” adds Marcel Raats. “This collaboration will ensure that the knowledge we develop is also viable in day-to-day operations and the new strategies developed are aligned to real-world challenges of commercial tomato growing today and tomorrow.”