The speed of the conveyor also plays a role here. Try to maintain a speed of 2 to 3cm per second. Excessive speed will cause the blocks to pass underneath the spray bars too quickly and get too little time to properly absorb the moisture after each spray bar.
Additionally, the water temperature must be above 16 degrees; the optimum temperature is 21 degrees. Low water temperature leads to fibres being less effective in absorbing the moisture.
You could use a ‘Grodan water volume tray’ to check the amount of water supplied. Such a tray will let you measure how much water is supplied. The basic rule is that this should be between 1.8 and 2.5 times the volume capacity of a block.
It is important to weigh the blocks regularly and randomly after initial wetting. Make sure to subsequently also make a note of this on the prickingout list. If the blocks weigh less than the lower limit, this is a sign that the blocks are not sufficiently wet. It is important to resolve this immediately. Is there an irregular supply of water? Is there sufficient water pressure and is the flow constant? If the blocks are not properly wet, this will lead to stunted growth and heterogeneity. It is, therefore, important to regularly check and safeguard this process.
The weights of the most used block types after initial wetting:
Block Type (LxBxH) | Block Volume | Min. Weight after initial saturation (grams) |
100*100*65 | 650 CC | 553 |
100*100*75 | 750 CC | 638 |
100*100*85 | 850 CC | 723 |
150*100*65 | 975 CC | 829 |
150*100*75 | 1125 CC | 956 |
150*100*85 | 1275 CC | 1084 |
200*100*65 | 1300 CC | 1105 |
200*100*75 | 1500 CC | 1275 |
Key points:
- Supply water in repetitions using spray bars (4 of 5 of them) to saturate the rockwool blocks;
- Ensure an adequate distance between the bars (50-60cm) to give water time to sink down through the blocks;
- The conveyor below the spray bars must be porous to allow the water to seep through the blocks;
- The conveyor must not move too fast, to ensure sufficient water is supplied and the blocks get a chance to properly absorb the moisture;
- Water temperature must not be too low;
- Performing regular scheduled checks and writing down weights is an important requirement in safeguarding the wetting